Scaleup of powder metallurgy processed Nb-Al multifilamentary wire

Powder metallurgy processed Nb-Al superconductIng wires were fabricated from billets up to 45 mm o.d. with nominal areal reduction ratios, R, up to 2 × 10⁵, Nb powder sizes from 40 to 300 μm from various sources, Al powder sizes from 9 to 75 μm, Al concentrations from 3 to 25 wt % Al and with a wide range of heat treatments. All the compacts used tap density powder in a Cu tube and swaging and/or rod rolling and subsequent wire drawing. Both single strand and bundled wires were made. Overall critical current densities, Jc, of 2 × 10⁴A/cm²at 14 T and 10⁴A/cm²at 16 T were achieved for 6 to 8 wt % Al in Nb.