Surface modified Ni foam as current collector for syngas solid oxide fuel cells with perovskite anode catalyst

Cu surface modified nickel foam is obtained by heating copper coated nickel foam in a reducing atmosphere. La0.75Sr0.25Cr0.5Mn0.5O3−δ (LSCM) perovskite oxide is prepared using a sol–gel combustion method. The modified foams and LSCM powders exhibit excellent resistance to carbon deposition in syngas at high temperatures. Furthermore, Cu modified foams show better mechanical strength compared to bare Ni foam, which readily cracks after exposure to syngas at high temperature. LSCM retains its perovskite structure during exposure to syngas or carbon monoxide at 900 °C for 10 h. Cu surface modified Ni foam current collector demonstrates good chemical compatibility with LSCM in syngas atmosphere at high temperature. Syngas solid oxide fuel cells (SOFCs) are assembled using Cu modified Ni foam anode current collector, LSCM anode catalyst, YSZ electrolyte, and porous Pt cathode. The present fuel cell provides similar power density to one with gold anode current collector and has excellent stability during operation at 900 °C.