Author/Authors :
Saaedi، J. نويسنده Department of Metallurgy and Materials Engineering, Iran University of Science and Technology, Tehran, Iran, Centre for Advanced Coating Technologies, Department of Materials Science and Engineering, University of Toronto, Toronto, Canada , , ARABI، H. نويسنده , , MIRDAMADI، SH. نويسنده , , Coyle، T. W. نويسنده Center for Advanced Coating Technologies, University of Toronto, Toronto, Ontario, Canada ,
Abstract :
Two different coating microstructures of Ni-50Cr alloy were obtained on a stainless steel substrate by
changing combustion characteristics of a high velocity oxy-fuel (HVOF) process and the size distribution of feed
powder during coating process. Use of the finer feed powder and leaner fuel in oxygen/fuel ratio (i.e. using a ratio
much less than stoichiometric ratio) led to formation of an extremely dense coating with high oxide content. Heat
treating of this coating at 650?C for 4 hours caused the formation of an intermetallic sigma phase having Cr7Ni3
stoichiometry. Formation of this phase has been reported occasionally in thin films not in thermal spray coatings, as
reported for the first time in this research. In addition no sigma phase was detected in the HVOF as-deposited coating
with low oxide content after heat treatment of the samples. Therefore, due to the limited number of papers available in
the subject of formation of phase in either Ni-Cr bulk alloys or coatings, it is considered appropriate to show up a
case in this field. In this work, the formation of sigma phase in Ni-50Cr coating deposited by HVOF technique and
heat treated at 650?C was discussed and then the coating was characterized
