Integrated facilities design using a contour distance metric

The unequal area facility design problem has been studied in the literature generally by considering block layout separate from detailed design. This paper shows a tractable method for concurrently optimizing department shape and location within the facility, and selection of the appropriate number of Input/Output (I/O) stations per department and then optimally locating them. The distance metric used is the contour distance that measures transport between I/O stations along the perimeters of departmental boundaries. This distance metric better reflects allowable material flow for many industrial applications and it directly implies the optimal aisle structure for the facility.