Design of a novel intermittent self-closing mechanism for a MACCEPA-based Series-Parallel Elastic Actuator (SPEA)

High-performance actuators are required for numerous novel applications such as human-robot assistive devices. The torque-to-weight ratio and energy efficiency of current actuation technology is often too low, which limits the performance of novel robots. Therefore, we developed a Series-Parallel Elastic Actuator (SPEA) which enables variable recruitment of parallel springs and variable load cancellation. Finding suitable intermittent mechanisms for the SPEA is however still challenging. This paper reports on the innovative design of an intermittent self-closing mechanism for a MACCEPA-based SPEA that can deliver bi-directional output torque and variable stiffness, while minimizing friction levels. Experiments on a one-layer intermittent self-closing mechanism are conducted to validate the working principle and the proposed model. A demonstrator of the MACCEPA-based SPEA with intermittent self-closing mechanism is presented and the experiments validate the modeled output torque and lowered motor torque for different stiffness settings.