Multi-scale PCA based fault diagnosis on a paper mill plant

In paper mill plants, the competition for increasing efficiency and reducing costs is a primary purpose. Fault detection and diagnosis can help by minimize the loss of production. In particular for the stock preparation sub-process a signal based fault detection and isolation procedure is developed. Multi-Scale Principal Component Analysis (MSPCA) is used to monitor some critical variables of the stock preparation of a paper mill plant in order to diagnose faults and malfunctions. MSPCA simultaneously extracts both, cross correlation across the sensors (PCA approach) and auto-correlation within a sensor (Wavelet approach). The advantage of MSPCA is validated on considered paper mill plant where several sensors are installed to control and monitor the automation system.