Qualification of the Liquid Metal Ion Source Instruments for the NASA MMS Mission

The instruments for active spacecraft potential control to be launched with the NASA Magnetospheric Multiscale (MMS) mission in 2014 have recently been qualified, and the first two out of a total of eight flight models have completed their acceptance test campaign. At the heart of these instruments are liquid metal ion sources with indium, developed at Forschungsund Technologietransfer GmbH. Earlier versions have been flown in the Equator-S, Cluster, and Double Star missions. The redesign efforts to comply with the stringent requirements of the MMS mission are described in detail, as well as the qualification program for the emitters and the instruments. Starting with mechanical and thermal analyses and tests, continuing with performance and life testing, and finally by analysis of the overall performance in the mission application, it can be demonstrated that the new generation of ion emitters beats the performance of previous versions in all aspects. The description of verification efforts is completed by the results from tests at instrument level of the qualification model and the first flight models.