Numerical and Experimental Analyses of Nanometer-Scale Flying Height Control of Magnetic Head With Heating Element

Hard drives featuring sliders with active flying-height (FH) control using thermal expansion of a heating element have been recently introduced in products. This approach allows to actively compensate for static FH variations and achieves sub-3-nm clearance during read/write operation. This paper describes a nonlinear numerical model of a perpendicular magnetic recording head for accurate simulation of pole-tip protrusions and their effect on FH change under various conditions, such as at an elevated drive temperature, with the heater activated or during write operation. The model integrates an electrical-thermomechanical finite-element model of slider and a full air-bearing solver, and includes lapped pole-tip recession and slider/disk deformation due to air-bearing pressure. We are able to predict key parameters that are not easily measurable (e.g., minimum/reader/writer FH, different protrusion profiles for ambient temperature, heater actuation, and during writing). We also present novel experimental methods for measuring protrusion and clearance delta profiles with angstrom-level resolution. The modeling results are compared to experimental data under various test conditions showing excellent agreement. From this method, we are able to quickly evaluate and optimize different heater, head, and ABS designs.