Embedded line scan image sensors: The low cost alternative for high speed imaging

In this paper we propose a low-cost high-speed imaging line scan system. We replace an expensive industrial line scan camera and illumination with a custom-built set-up of cheap off-the-shelf components, yielding a measurement system with comparative quality while costing about 20 times less. We use a low-cost linear (1D) image sensor, cheap optics including a LED-based or LASER-based lighting and an embedded platform to process the images. A step-by-step method to design such a custom high speed imaging system and select proper components is proposed. Simulations allowing to predict the final image quality to be obtained by the set-up has been developed. Finally, we applied our method in a lab, closely representing the real-life cases. Our results shows that our simulations are very accurate and that our low-cost line scan set-up acquired image quality compared to the high-end commercial vision system, for a fraction of the price.