Operating SECDED-based caches at ultra-low voltage with FLAIR

Voltage scaling is often limited by bit failures in large on-chip caches. Prior approaches for enabling cache operation at low voltages rely on correcting cache lines with multi-bit failures. Unfortunately, multi-bit Error Correcting Codes (ECC) incur significant storage overhead and complex logic. Our goal is to develop solutions that enable ultra-low voltage operation while incurring minimal changes to existing SECDED-based cache designs. We exploit the observation that only a small percentage of cache lines have multi-bit failures. We propose FLexible And Introspective Replication (FLAIR) that performs two-way replication for part of the cache during testing to maintain robustness, and disables lines with multi-bit failures after testing. FLAIR leverages the correction features of existing SECDED code to greatly improve on simple two-way replication. FLAIR provides a Vmin of 485mv (similar to ECC-8) and maintains robustness to soft-error, while incurring a storage overhead of only one bit per cache line.