Energy-efficient motors

The use of a copper-squirrel cage in induction motors has been analyzed testing a prototype rated 1.1 kW and comparing the performances with a twin machine with an aluminum cage. The comparison has been made using torque, efficiency, starting torque, and starting current. For the considered machine size, the obtained results show that the simple substitution of the aluminum with copper can improve the efficiency of no more than 1.5% at rated load. Taking into account the copper market cost trend, the use of copper cage increases the break-even time due to the higher cost of copper rotor respect to the aluminum one. For this reason, the discussion about the use of copper cage can be still considered open.